Furnaces for hardening the graphite layer around the circumference of automotive pistons up to 250 °C

Low-temperature continuous furnaces and dryers designed for curing the graphite layer around the circumference of automotive pistons

We have designed a series of continuous kilns with a chain conveyor for this application.

One of these furnaces is the continuous drying oven SP 2800/25 with a chain conveyor and pallets for storing automobile pistons. It is an electric furnace divided into several heating zones for even temperature distribution. It also includes a cooling tunnel and a special manipulator for easy and quick transfer of pistons between the heating part of the furnace and the cooling tunnel.

The furnace is controlled by a programmable logic controller (PLC), which synchronizes the movements of the conveyor and the manipulator and communicates with the robot. The robot loads and removes the processed parts, thus replacing the furnace operator. Since the robots are responsible for handling the batch, we had to ensure that the conveyor accurately positioned the parts and did not react to temperature changes.

We routinely adapt furnaces designed for curing the graphite layer on automotive pistons to a specific operation, a specific line, to make your production as easy as possible.

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What’s great about this device

  • Even temperature distribution on the pistons +/- 5 °C
  • Precise conveyor positioning
  • Adaptation of the furnace to integrate into a specific production and line (U-shaped, continuous version, etc.)
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Technical parameters

SP 2800/25

  • Max. temperature: 250 °C
  • Recommended working temperature range: 180-230 °C
  • External dimensions (w×h×d): 3350×2400×8800 mm
  • Length of furnace conveyor: 8300 mm
  • Cooling conveyor length: 8300 mm
  • Charge: aluminum alloy pistons
  • Production capacity: 1 piston/22 s
  • Power consumption: 85 kW
  • Control system: Siemens PLC
  • Year of installation: 2012
 

SP 2500/25

  • Max. temperature: 250 °C
  • Temperature distribution in the furnace working space: ±5°C
  • Number of heating zones: 3
  • External dimensions (w×h×d): 1300×350×5400 mm
  • Loading height: 900 mm
  • Furnace capacity: 120 pistons/hour
  • Cycle time: 6 pcs/180 s
  • Power consumption: 54 kW
  • Control system: SIMATIC S7-1200
  • Place and year of installation: Poland and China, 2017
 

SP 4000/25

  • Max. temperature: 250 °C
  • Temperature distribution in the furnace working space: ±5°C
  • Number of heating zones: 4
  • External dimensions (w×h×d): 1250×250×11000 mm
  • Loading height: 900 mm
  • Furnace capacity: 480 pistons/hour
  • Cycle: 8 pcs/60 s
  • Power consumption: 88 kW
  • Control system: SIMATIC S7-1200
  • Place and year of installation: Turkey, 2015
 

SP 3900/25

  • Max. temperature: 250 °C
  • Temperature distribution in the furnace working space: ±5°C
  • Number of heating zones: 3
  • External dimensions (w×h×d): 1750×300×4400 mm
  • Loading height: 990 mm
  • Furnace capacity: 275 pistons/hour
  • Cycle time: 10 pcs/120 s
  • Power consumption: 59 kW
  • Control system: SIMATIC S7-1200
  • Place and year of installation: 4 furnaces in Poland, 2011
 

SP 4400/25

  • Max. temperature: 250 °C
  • Temperature distribution in the furnace working space: ±5°C
  • Number of heating zones: 4
  • External dimensions (w×h×d): 1750×300×5100 mm
  • Loading height: 900 mm
  • Furnace capacity: 300 pistons/hour
  • Cycle time: 10 pcs/120 s
  • Power consumption: 82 kW
  • Control system: SIMATIC S7-1200
  • Place and year of installation: Poland, 2015
 

SP 2950/25

  • Max. temperature: 250 °C
  • Temperature distribution in the furnace working space: ±5°C
  • Number of heating zones: 3
  • External dimensions (w×h×d): 1100×250×6000 mm
  • Loading height: 990 mm
  • Furnace capacity: 120 pistons/hour
  • Cycle time: 4 pcs/120 s
  • Power consumption: 64 kW
  • Control system: SIMATIC S7-1200
  • Place and year of installation: Poland 2011
 

SP 1400/25

  • Max. temperature: 250 °C
  • Temperature distribution in the furnace working space: ±5°C
  • Number of heating zones: 3
  • External dimensions (w×h×d): 1100×300×3500 mm
  • Loading height: 900 mm
  • Furnace capacity: 120 pistons/hour
  • Cycle time: 6 pcs/180 s
  • Power consumption: 60 kW
  • Control system: SIMATIC S7-1200
  • Place and year of installation: Turkey, 2014
 

SP 3900/02

  • External dimensions (w×h×d): 3300×2400×6000 mm
  • Length of furnace conveyor: 5800 mm
  • Cooling conveyor length: 5800 mm
  • Max temperature: 200 °C
  • Power consumption: 45 kW
  • Control system: Siemens PLC
  • Charge: aluminum alloy pistons
  • Production capacity: 1 piston/13sec
  • Place and year of installation: Poland, 2011
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