PTSPR gas melting tilting furnace with recuperation system up to 1200 °C

An efficient furnace for easy pouring of melting products

This tilting gas furnace with recuperation can help you to save 25-30% of gas when compared with standard gas furnaces. We have furnished our gas burner with a recuperator, which preheats the air intended for use in combustion. Through this it reduces chimney losses and thus reduces the furnace’s consumption.

This furnace is used for melting metals at up to 1,200 °C (in a furnace chamber; approximately 1,100 °C in the furnace’s crucible) with the option to transfer the melting product into a transport ladle or a transport holding furnace.

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Benefits

Easy to install, easy to control
Custom adjustments
24-month warranty
Mechanical durability
High melting output
Long service life for crucible through the use of an alloy collar
Protection of the furnace against any damage to the crucible, in the form of a safety opening in the bottom of the furnace
Gas savings due to feeding the gas burner with preheated air from the recuperation system
The expected gas savings are 25–30% relative to ordinary gas furnaces
Minimal heat losses thanks to top-quality insulation materials and a rotary lid
Quick crucible replacement thanks to the easy removal of the crucible lid

Charge treatment technology

Melting of aluminium and aluminium alloys

Furnace type	Capacitykg Al	Tmax (in furnace chamber)°C	Tmax for long-term operation°C	Recommended operating temperature range (in crucible)°C	Crucible typeNoltina	Volume of cruciblel	External dimensions* (w × h × d)mm	Weightkg	Burner power intakekW	Melting output at 700 °C**kg Al/hour	Energy consumption for meltingkWh/1 kg Al
PTSPR 330/12	285	1200	1100	650 - 1000	TP 412	130	2900×2350×1750	2400	300	340	0,7–0,8
PTSPR 570/12	490	1200	1100	650 - 1000	TP 587	200	3200×2650×1850	3800	300	560	0,7–0,8
PTSPR 750/12	840	1200	1100	650 - 1000	TBN 800	320	3400×2950×2000	4300	300	590	0,7–0,8
PTSPR 1000/12	1050	1200	1100	650 - 1000	TBN 1100	400	3400×3200×2000	5300	300	630	0,7–0,8

* Stated furnace width is inclusive of the burner inlet. Stated furnace height is inclusive of the closed lid.
** The melting output values specified in the table are maximum ones. They are achievable if the conditions mentioned below are complied with. Approximately 80% of the maximum value of melting output is achieved during real operation.
Subject to technical changes.

Standard equipment

Crucible
Crucible protective collar
Recuperation system
Ht40B controller
Limit unit
Thermocouple in furnace space
Switchboard
Connection between the switchboard and the furnace in metal hoses with a protective metal sheath
Manually controlled lid

Optional accessories available at additional cost

Charging thermocouple with protective tube
Thermocouple in the crucible wall (only furnaces for temperatures of 1,200 °C)
Measuring loop calibration (thermocouple + controller)
Connection between the furnace and switchboard within a metal hose with a metal sheath. Always necessary for lengths over 5 m
System to check for cracks in the crucible

Note: When combining accessories (at additional cost), consult with our technical office.

A melting gas tilting furnace with a PTSPR recuperation system save 25–30 % of gas when compared with standard gas furnaces

We have furnished our gas burner with a recuperator, which preheats air intended for use at combustion. Using this method, chimney losses are reduced which results also in furnace’s power consumption reduction. Furnace has minimal heat losses due to the use of topquality insulation materials and a rotary lid - a compact octagonal configuration of the furnace designed to reduce the dimensions of the unit and heated furnace chamber.

As an example, we present the PTSPR 1000/09 furnace consumption measurement when melting 1,000 kg of aluminium when compared with a standard available melting gas furnace:

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Testing of your specific charges

PTSPR gas melting tilting furnace with recuperation system up to 1200 °C

An efficient furnace for easy pouring of melting products

I’m interested in this furnace

Benefits

Charge treatment technology

Technical parameters

Furnace equipment

Energy savings

Standard equipment

Optional accessories available at additional cost

A melting gas tilting furnace with a PTSPR recuperation system save 25–30 % of gas when compared with standard gas furnaces

As an example, we present the PTSPR 1000/09 furnace consumption measurement when melting 1,000 kg of aluminium when compared with a standard available melting gas furnace:

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