PTSPR melting gas tilting furnace with recuperation system up to 1200 °C

An efficient furnace for easy pouring of melting products

This tilting gas furnace with recuperation can help you to save 25-30% of gas when compared with standard gas furnaces. We have furnished our gas burner with a recuperator, which preheats the air intended for use in combustion. Through this it reduces chimney losses and thus reduces the furnace’s consumption. 

This furnace is used for melting metals at up to 1,200 °C (in a furnace chamber; approximately 1,100 °C in the furnace’s crucible) with the option to transfer the melting product into a transport ladle or a transport holding furnace.

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Benefits

  • Easy to install, easy to control
  • Custom adjustments
  • 24-month warranty
  • Mechanical durability
  • High melting output
  • Long service life for crucible through the use of an alloy collar
  • Protection of the furnace against any damage to the crucible, in the form of a safety opening in the bottom of the furnace
  • Gas savings due to feeding the gas burner with preheated air from the recuperation system
  • The expected gas savings are 25–30% relative to ordinary gas furnaces
  • Minimal heat losses thanks to top-quality insulation materials and a rotary lid
  • Quick crucible replacement thanks to the easy removal of the crucible lid

Charge treatment technology

  • Melting of aluminium and aluminium alloys
PTSPR-750_12-melting-gas-tilting-furnace-with-recuperation-system.jpg PTSPR 750/12 melting gas tilting furnace with recuperation system
PTSPR-750_12-melting-gas-tilting-furnace-with-recuperation-system.jpg PTSPR 750/12 melting gas tilting furnace with recuperation system

Technical parameters

Furnace equipment

Furnace type  Capacity in kg Al Tmax°C Tmax for long-term operation °C Recommended operating temperature range in °C Crucible type: Noltina Volume of crucible in l External dimensions* (w × h × d) mm Weight in kg Burner power intake in W Melting output at 700 °C**, in kg Al/hour Energy consumption for melting, in Wh/1 kg Al
PTSPR 330/12 285 1200 1100 650 – 850 (in crucible) TP 412 130 2900×2350×1750 2400 300 340 0,7–0,8
PTSPR 570/12 490 1200 1100 650 – 850 (in crucible) TP 587 200 3200×2650×1850 3800 300 560 0,7–0,8
PTSPR 750/12 840 1200 1100 650 – 850 (in crucible) TBN 800 320 3400×2950×2000 4300 300 590 0,7–0,8
PTSPR 1000/12 1050 1200 1100 650 – 850 (in crucible) TBN 1100 400 3400×3200×2000 5300 300 630 0,7–0,8
* Stated furnace width is inclusive of the burner inlet.
* Stated furnace height is inclusive of the closed lid.
Subject to technical changes.
** The melting output values specified in the table are maximum ones. They are achievable if the conditions mentioned below are complied with. Approximately 80% of the maximum value of melting output is achieved during real operation.

Standard equipment

  • Crucible
  • Crucible protective collar
  • Recuperation system
  • Ht 40B controller supplied by HTH8
  • Ht 700 limit unit
  • Thermocouple in furnace space
  • Switchboard
  • Connection between the switchboard and the furnace in metal hoses with a protective metal sheath
  • Manually controlled lid

Optional accessories available at additional cost

  • Charging thermocouple with protective tube
  • Thermocouple in the crucible wall (only furnaces for temperatures of 1,200 °C)
  • Measuring loop calibration (thermocouple + controller)
  • Connection between the furnace and switchboard within a metal hose with a metal sheath. Always necessary for lengths over 5 m
  • System to check for cracks in the crucible
 
Note: When combining accessories (at additional cost), consult with our technical office.
Over 13,000 furnaces manufactured
Our own team of maintenance technicians
25-member design team
6 custom projects per month
Testing of your specific charges
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