PTPR melting gas stationary furnace with recuperation system up to 1200 °C

Recuperation to minimise your gas consumption

This furnace is used for melting metals at up toe 1200 °C (approx. 1100 °C in the crucible) and, if needed, subsequent pouring of the melting product over into a transport ladle or a transport holding furnace. In this it is then transported onwards for further processing. The furnace’s gas burner is equipped with a recuperator that preheats the air intended for use in combustion. Through this it reduces chimney losses and thus the furnace’s consumption. This in turn can give you gas savings of 25 to 30% compared to an ordinary gas furnace.

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Benefits

  • Easy to install, easy to control
  • Custom adjustments
  • 24-month warranty
  • Mechanical durability
  • High melting output
  • Long service life for crucible through the use of an alloy collar
  • Protection of the furnace against any damage to the crucible, in the form of a safety opening in the bottom of the furnace
  • Gas savings due to feeding the gas burner with preheated air from the recuperation system
  • The expected gas savings are 25 to 30% of the gas relative to ordinary gas furnaces
  • Minimal heat losses due to the use of top-quality insulation materials and a rotary lid
  • Quick crucible replacement thanks to the easy removal of the crucible lid

Charge treatment technology

  • Melting of aluminium and aluminium alloys
PTPR-600_14-melting-gas-stationary-furnace-with-recuperation-system.jpg PTPR 600/14 melting gas stationary furnace with recuperation system
PTPR-600_14-melting-gas-stationary-furnace-with-recuperation-system.jpg PTPR 600/14 melting gas stationary furnace with recuperation system

Technical parameters

Furnace equipment

Furnace type Capacity in kg Al Tmax°C Recommended operating temperature range in °C Crucible type: Noltina Volume of crucible in l External dimensions* (w × h × d) mm Weight in kg Burner power intake in W Melting output at 700 °C, in kg Al/hour Energy consumption for melting, in Wh/1 kg Al
PTPR 200/12 185 1200 650 – 850 (in crucible) BU 200 70 2100x2200x1400 950 180 200 0,7–0,8
PTPR 250/12 270 1200 650 – 850 (in crucible) BU 250 100 2100x2200x1400 1100 180 200 0,7–0,8
PTPR 300/12 275 1200 650 – 850 (in crucible) BU 300 110 2100x2400x1400 1250 180 200 0,7–0,8
PTPR 350/12 320 1200 650 – 850 (in crucible) BU 350 135 2100x2400x1400 1500 300 350 0,7–0,8
PTPR 500/12 480 1200 650 – 850 (in crucible) BU 500 180 2250x2400x1550 1800 300 350 0,7–0,8
* Stated furnace width is inclusive of burner inlet. Furnace height inclusive of closed lid.
Subject to technical changes.
 

Standard equipment

  • protective collar of crucible
  • recuperation system
  • Ht40T controller (3 programmes with 10 steps each)
  • limit unit
  • thermocouple in furnace space
  • switchboard
  • connection between the switchboard and the furnace in metal hoses with protective metal sheath
  • manually controlled lid

Optional accessories available at additional cost

  • crucible
  • charge thermocouple with protective tube
  • thermocouple in the wall of the crucible
  • calibration of the controller’s measuring input
  • hydraulically controlled lid
  • controller from other manufacturer
 
Note: When combining accessories (at additional cost), consult with our technical office.
Over 13,000 furnaces manufactured
Our own team of maintenance technicians
25-member design team
6 custom projects per month
Testing of your specific charges
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